In the era of rapid development of 5G communication equipment, ceramic components, as core components, their processing quality directly determines the performance and reliability of the end products. However, the high hardness and brittleness of ceramic materials pose significant challenges to precision processing.
Three-channel high-speed drilling and tapping center C-400-3D
Industry pain points: The "impossible triangle" in ceramic processing
Crack edges: Processing tremors cause fine cracks on the edges, resulting in low product yield
Accuracy degradation: Grinding erosion of the transmission components reduces the equipment's accuracy, making it difficult to maintain continuous accuracy
Efficiency bottleneck: The efficiency of traditional single-head machine processing is limited, and capacity improvement is hindered
Ceramic components
Three-channel high-speed drilling and tapping center C-400-3D
A tough and effective solution that emerged from a crisis situation
- Three-channel independent compensation system
Multi-axis parameters are independently set, precise compensation control is achieved, and a breakthrough in efficiency of single-head machines is realized by three times the previous level, while maintaining micrometer-level processing quality. The three-channel parallel processing mode completely breaks through the production capacity bottleneck. - Innovative Dynamic Vibration Suppression Technology
Through the design of a highly rigid machine bed and the application of intelligent vibration suppression algorithms, the processing tremors have been reduced by more than 60%. This effectively eliminates the problem of ceramic edge breakage at its source, making the improvement of yield no longer a challenge. - Multi-level Environmental Control System
Integrating temperature control and dual water-cooling architecture (for the spindle and electrical control), it ensures that the temperature fluctuation of the equipment remains within ±0.5℃ during long-term continuous operation, guaranteeing continuous high-precision and stable output. - Ultra-sealed Protection Plan
By adopting multi-layer protection technology, it effectively blocks 99.7% of the grinding powder erosion. The lifespan of the transmission components is increased by three times, and the revolutionary breakthrough has been achieved in the maintainability of equipment accuracy.
Ceramic components
Three-channel high-speed drilling and tapping center C-400-3D
Application value
Make precision manufacturing easier
The C-400-3D is specifically designed for the manufacturing of 5G ceramic components and has now been successfully applied to:
5G ceramic filter processing
Communication base station ceramic circuit board
Smartphone ceramic back cover
Aerospace ceramic sensor